- Quality
Zero Defect Program to Improve Quality in Fabrication Line (Construction Machinery)CASE STUDY
Objective:
The Company sought to improve Quality in their operations with zero rejections
Challenges Identified:
Data on Root Cause Analysis ( RCA ) review revealed several contributors to Defects
- Gaps found on Inadequate Inspections
- Poorly organized parts with an inefficient layout
- Cycle Time in between stations was not uniform leading to delay
Strategic Solutions Deployed:
Cross Functional Teams ( CFT ) at all levels for end to end Monitoring
Quality Realignment
Manpower Correct Sizing
Tollgate Containment
Quality Checklist
Quality Assurance
Quality Realignment
All Process redefined with Standard Operating Procedures ( SOP )
Manpower Correct Sizing
Trained Manpower with Adequate Skills for each operations
Tollgate Containment
Stagewise Identification of all reworks and rejections
Quality Checklist
All possible defects at each station monitored & eliminated
Quality Assurance
Corrective Counter Measure in place for each possible defects